What Exactly Is a Gaylord Box?
A gaylord box, named after the Gaylord Container Corporation, is a large corrugated container designed to sit on a pallet. Also known as bulk bins, pallet boxes, or octagonal bins, these containers are common in warehousing, manufacturing, and recycling.
The most familiar gaylord measures 48 x 40 x 36 inches, which matches the footprint of a standard 48 x 40 pallet. Rated capacity depends on the wall construction and condition, so ask the supplier for rated capacity before you load one.
Types of Gaylord Boxes
Single and double wall gaylords are the lighter end of the range and suit bulkier, lighter goods.
Triple wall gaylords use three layers of fluting for heavier industrial loads. Sellers may also describe gaylords by wall count, such as 4-wall or 5-wall, for heavier builds.
Rectangular gaylords make the most of the pallet footprint, and they are the shape most people picture.
Octagonal bins have eight sides, which helps the walls resist bulging under loose, flowing materials.
Telescoping gaylords use a separate lid or sleeve that fits over the base, which helps when contents need covering.
Choosing the Right Gaylord
When selecting a gaylord box, consider these factors:
- Load weight: Ask the supplier for rated capacity, and remember that a used box may no longer meet its original rating.
- Product type: Sharp or abrasive products need thicker walls. Lightweight bulk products often work with lighter construction.
- Stacking requirements: If gaylords will be stacked when loaded, choose heavier construction and stack with care.
- Reuse cycles: If you plan to reuse gaylords several times, heavier construction usually holds up better.
Buying Used Gaylords
Used gaylords are a common way to get bulk containers without buying new. Condition matters more here than with small boxes, so check the walls, the bottom flaps, and any sign of moisture. Pricing is by quote from partner suppliers and depends on size, wall construction, condition, and current supply.
Common Applications
Gaylord boxes show up in parts storage, recycling collection, agricultural handling of packaged goods, e-commerce returns processing, and work-in-progress storage. Their bulk capacity makes them useful in any operation handling large volumes of material. If you are in the Portland metro area, request a quote and tell us the size and use you have in mind.