Every ton of recycled cardboard saves 17 treesReusing one box saves 3.5 kWh of energyCardboard can be recycled up to 7 timesWe have diverted over 2 million boxes from landfillsUsed boxes reduce carbon emissions by up to 60%One tree produces approximately 100 boxesPortland Boxes: 100% committed to zero-waste operationsChoosing used boxes saves up to 70% compared to newEvery ton of recycled cardboard saves 17 treesReusing one box saves 3.5 kWh of energyCardboard can be recycled up to 7 timesWe have diverted over 2 million boxes from landfillsUsed boxes reduce carbon emissions by up to 60%One tree produces approximately 100 boxesPortland Boxes: 100% committed to zero-waste operationsChoosing used boxes saves up to 70% compared to new
Portland Boxes
New Boxes

Brand New Boxes When You Need Them

Sometimes only fresh cardboard will do. We stock new boxes for specialized needs while still encouraging sustainable choices.

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When to Choose New

While we champion used boxes, we recognize that certain applications require brand-new packaging. Food-grade packaging, pharmaceutical shipments, retail presentation boxes, and export requirements often mandate new, uncontaminated corrugated.

Our new box inventory includes all standard RSC sizes in single and double wall, available in quantities from single bundles to full truckloads. We source from mills that use sustainably managed forests and recycled fiber content.

Even when you buy new from us, you are supporting a company that diverts millions of boxes from landfills every year. And when you are done with them, we will buy them back.

Food & Beverage

FDA-compliant new boxes for food processing and distribution. Clean, uncontaminated surfaces required.

Retail Presentation

Pristine, printable surfaces for branded packaging and retail displays where appearance matters.

Export Compliance

Some international regulations require new packaging with specific certifications and stamps.

Custom Printing

New boxes provide the ideal surface for custom branding, logos, and handling instructions.

Inventory

New Box Sizes Available

We stock all standard RSC (Regular Slotted Container) sizes in both single and double wall. Custom sizes available with a 2-3 week lead time.

Dimensions (L x W x H)Wall TypeECT RatingBundle QtyPrice / Box
6 x 6 x 6Single (32 ECT)3225$0.85
8 x 8 x 8Single (32 ECT)3225$1.05
10 x 8 x 6Single (32 ECT)3225$0.95
12 x 12 x 12Single (32 ECT)3225$1.45
14 x 14 x 14Single (32 ECT)3225$1.75
16 x 12 x 12Single (32 ECT)3225$1.65
18 x 18 x 16Single (44 ECT)4420$2.40
20 x 20 x 20Single (44 ECT)4415$3.10
24 x 18 x 18Single (44 ECT)4415$2.85
24 x 24 x 24Single (44 ECT)4410$3.50
20 x 20 x 20Double (48 ECT)4810$4.75
24 x 24 x 24Double (51 ECT)5110$5.50
30 x 24 x 24Double (71 ECT)715$7.20
36 x 24 x 24Double (71 ECT)715$8.50

Prices shown are per-box for single-bundle orders. Volume discounts of 10-25% available for 10+ bundles. Custom sizes quoted individually.

When to Choose New

Detailed Scenarios Where New Boxes Are Required

While we always encourage reuse first, there are legitimate situations where new corrugated packaging is the only option. Here are the most common scenarios and why new boxes are necessary in each case.

FDA Food-Contact Compliance

The U.S. Food and Drug Administration requires that packaging for direct food contact be manufactured from virgin or certified recycled materials under controlled conditions. Used boxes cannot guarantee the absence of prior contamination from chemicals, biologics, or allergens. If your product touches the inner surface of the box (fresh produce, baked goods, bulk ingredients), a new box is legally required. We stock FDA-compliant corrugated made with food-safe adhesives and inks.

Pharmaceutical & Medical Device Packaging

Pharmaceutical regulations (FDA 21 CFR and USP standards) mandate clean-room-grade or virgin packaging for drugs and medical devices. Used boxes may harbor particulates, microbial contamination, or residual chemicals that could compromise product safety. Our new pharmaceutical-grade boxes meet Class 100,000 cleanroom compatibility standards.

Export & International Trade Regulations

Many countries require that imported goods arrive in new or ISPM-15-compliant packaging to prevent pest and disease transmission. The EU, Australia, China, and Japan enforce particularly strict rules. Our new export-grade boxes come with the required certification stamps and documentation. Used boxes may be rejected at customs, causing costly delays and reshipping fees.

Custom Branded Retail Packaging

When the box IS the brand experience — luxury goods, premium subscription services, high-end e-commerce — the packaging surface must be pristine. New kraft or white corrugated provides the ideal printing surface for full-color branding, product photography, and marketing messaging. Used boxes, even Grade A, may have subtle imperfections that undermine a premium unboxing experience.

Hazardous Materials (HazMat) Shipping

UN-rated packaging for hazardous materials must be new, tested, and certified to specific performance standards (UN 4G for corrugated). DOT and IATA regulations prohibit the use of previously used packaging for dangerous goods including chemicals, batteries, and flammable materials. We source UN-certified new corrugated boxes in all required configurations.

Warranty & Insurance Requirements

Some manufacturers and insurers require that products be shipped in new packaging as a condition of warranty coverage or cargo insurance. If your product warranty specifies "original manufacturer packaging" or your insurance policy requires "new, unused packaging materials," used boxes may void your coverage. Always check your terms before choosing used.

Sustainability

Our Sourcing Standards

Even when you need new boxes, we ensure that your purchase supports responsible forestry and sustainable manufacturing practices.

Portland Boxes sources new corrugated exclusively from mills that meet our sustainability criteria. We partner with manufacturers who hold FSC (Forest Stewardship Council) and SFI (Sustainable Forestry Initiative) certifications, ensuring that the virgin fiber in our new boxes comes from responsibly managed forests where harvested trees are replanted at a rate that exceeds removal.

Our primary mill partners are located in the Pacific Northwest — Oregon and Washington — which minimizes transportation emissions and supports the regional forest products economy. These mills use closed-loop water treatment systems that recycle over 90% of process water, and they generate much of their energy from biomass (wood waste from the milling process itself).

We prioritize mills that incorporate the highest possible percentage of post-consumer recycled content into their corrugated board. Our standard new boxes contain 30-50% recycled fiber content, delivering the strength of new board while still diverting recycled material from landfills. For applications that require 100% virgin fiber (food-contact, pharmaceuticals), we source from mills with the cleanest production processes and most transparent supply chains.

FSC Certified

All virgin fiber sourced from Forest Stewardship Council-certified forests with verified replanting programs.

SFI Chain of Custody

Full supply chain traceability from forest to finished box, verified by independent third-party auditors.

30-50% Recycled Content

Standard new boxes contain significant post-consumer recycled fiber, reducing demand for virgin wood pulp.

Pacific Northwest Mills

Sourced from Oregon and Washington mills, minimizing transportation distance and supporting regional jobs.

Water-Based Inks Only

All printing on new boxes uses non-toxic, water-based inks that are safe for recycling streams and food-adjacent applications.

Carbon-Neutral Shipping

We offset the carbon emissions from all new box deliveries through verified Pacific Northwest reforestation programs.

Technical Specs

New Box Technical Specifications

SpecificationSingle WallDouble Wall
Board Construction3-ply (liner/flute/liner)5-ply (liner/flute/liner/flute/liner)
Common Flute ProfilesB-flute, C-flute, E-fluteBC-flute, AC-flute
Board Thickness1/8" to 3/16"1/4" to 3/8"
ECT Ratings Available32, 44 lb/in48, 51, 61, 71 lb/in
Burst Strength200 lb (32 ECT equivalent)350-600 lb
Max Recommended Weight20-65 lbs60-120 lbs
Liner MaterialKraft or white kraftKraft or white kraft
Recycled Content30-50% post-consumer30-50% post-consumer
Box StyleRSC standardRSC standard
Custom PrintingUp to 3-color flexoUp to 3-color flexo
Certifications

Compliance and Certifications

Our new boxes meet the strictest industry standards. Here are the certifications and compliance marks available on our new corrugated products.

FSC Certification

Forest Stewardship Council certification verifies that the wood fiber in our boxes comes from responsibly managed forests. Available on all standard new box orders.

SFI Certified Sourcing

Sustainable Forestry Initiative certification covers the full chain of custody from forest to finished product, with annual third-party audits.

FDA Food Contact Compliance

Select new box products meet FDA 21 CFR requirements for direct food contact. Manufactured with food-safe adhesives, inks, and coatings.

ISPM-15 Export Compliance

When paired with our heat-treated pallets, new box shipments meet International Standards for Phytosanitary Measures for pest-free export packaging.

UN 4G HazMat Certification

Available on select new box configurations for shipping hazardous materials in compliance with DOT, IATA, and IMDG regulations. Tested and certified.

Box Maker Certificate (BMC)

Every new box we sell includes a Box Maker Certificate stamp with verified ECT rating, board grade, and gross weight limit — the industry standard for corrugated quality assurance.

Comparison

New vs. Used: Cost Comparison

Understand exactly when new boxes are worth the premium — and when used boxes deliver equal or better value for your application.

FactorNew BoxesUsed Boxes
Per-Unit Cost$0.85 - $8.50+$0.15 - $4.50
AppearancePristine, uniformClean but may show prior use
PrintabilityExcellent (custom branding)Limited (may have existing print)
Structural Strength100% of rated ECT85-100% of rated ECT (Grade A-B)
Lead Time1-3 days (stock) / 2-3 weeks (custom)Same day to next day
Regulatory ComplianceFDA, UN, Export certifiedNot certified for regulated uses
Environmental ImpactModerate (30-50% recycled content)Minimal (zero new manufacturing)
ConsistencyIdentical dimensions every timeSame size but minor variation in condition

Consider Used First

Over 80% of our customers find that used boxes meet their needs perfectly. Check our used inventory first — you might save 40-60% while helping the planet.

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