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8840 N Ramsey Blvd, Portland, OR 97203
info@portlandboxes.com
Versatile bulk containers for everyday warehousing and logistics. Available in single and double wall construction.
Standard gaylord boxes are the backbone of warehouse operations. Designed to sit on standard 48x40 pallets, they provide efficient bulk storage and transport for a wide variety of materials and products.
Available in both single wall (for lighter loads up to 800 lbs) and double wall (for loads up to 1,500 lbs), our standard gaylords cover the needs of most businesses. They come with full or half bottom flaps and can be ordered with or without lids.
Used standard gaylords from Portland Boxes cost 60-70% less than new ones and are inspected for structural soundness before resale.
Max capacity (double wall)
Standard pallet fit
Savings vs. new
In stock
| Dimensions | Wall Type | Capacity | Flaps | Pallet Fit | Grades |
|---|---|---|---|---|---|
| 40 x 30 x 30 | Single Wall | 600 lbs | Full | Half Pallet | A-D |
| 48 x 40 x 24 | Single Wall | 700 lbs | Full | Standard 48x40 | A-C |
| 48 x 40 x 36 | Single Wall | 800 lbs | Full | Standard 48x40 | A-D |
| 48 x 40 x 36 | Double Wall | 1,200 lbs | Full | Standard 48x40 | A-D |
| 48 x 40 x 48 | Single Wall | 900 lbs | Full | Standard 48x40 | A-C |
| 48 x 40 x 48 | Double Wall | 1,500 lbs | Full | Standard 48x40 | A-D |
| 48 x 45 x 36 | Double Wall | 1,200 lbs | Half | Custom 48x45 | A-C |
| 48 x 45 x 48 | Double Wall | 1,400 lbs | Full | Custom 48x45 | B-C |
| 48 x 48 x 36 | Double Wall | 1,300 lbs | Full | Custom 48x48 | A-C |
| 36 x 36 x 36 | Single Wall | 700 lbs | Full | Custom 36x36 | B-D |
All dimensions in inches (L x W x H). Capacity ratings assume evenly distributed load. Custom sizes available by request.
Ordering gaylord boxes from Portland Boxes is straightforward. Here is what you need to know to get exactly the right container for your needs.
Start with what you are putting inside the gaylord. Measure the total weight of the contents and whether the load is evenly distributed or concentrated. For evenly distributed loads (loose parts, textiles, granular materials), the full capacity rating applies. For concentrated loads (a single heavy item), stay at 60-70% of rated capacity for safety. If contents have sharp edges, choose double wall regardless of weight.
The 48x40x36 is the industry standard because it fits a standard GMA pallet perfectly with no overhang. If you need more vertical capacity, the 48x40x48 gives you an additional 12 inches of height. For non-standard pallet sizes or space-constrained applications, consult our team about the 40x30x30 or 48x45 options.
Single wall gaylords (600-900 lb capacity) are ideal for lightweight bulk materials like textiles, plastics, and foam. Double wall gaylords (1,200-1,500 lb capacity) are needed for heavier materials like metal parts, food products, and dense goods. For condition grade, Grade A and B are best for customer-facing or food-adjacent applications. Grade C and D work well for internal operations and recycling.
Let us know if you need lids (for stacking or dust protection), liners (for moisture barrier or food-grade separation), pallets (new, used, or ISPM-15 treated), or corner protectors. We can bundle these with your gaylord order for a single delivery. Lids are especially important if you plan to stack filled gaylords — without a lid, the top flaps cannot support another loaded gaylord above.
When requesting a quote, include: (1) quantity needed, (2) preferred dimensions, (3) wall type, (4) condition grade preference, (5) whether you need pallets and/or lids, and (6) delivery address. With this information, we can provide an accurate quote in under 30 minutes during business hours.
Standard gaylords can last 3-8 use cycles with proper care. Follow these practices to maximize the return on your investment.
The corners are the most stressed points on a gaylord. Press each corner firmly — any softness, crackling, or visible separation means the corner has been compromised. Gaylords with damaged corners can still be used for lighter loads (downgrade by one condition grade) but should not be loaded to full capacity.
The bottom flap joints are the second most common failure point. After each use, open the bottom and inspect the fold lines where the flaps meet. Any tearing, delamination, or gap formation means the bottom is weakening. Reinforce with heavy-duty packing tape for one more cycle, then retire the box.
Brush out debris, remove old labels, and wipe down the interior with a dry cloth. For food-adjacent applications, a dilute food-safe sanitizer can be used on the interior surfaces. Allow the gaylord to dry completely before refilling — loading a damp gaylord with heavy contents is a recipe for bottom failure.
An empty gaylord standing upright wastes approximately 40 cubic feet of warehouse space. Collapsed gaylords stack on a pallet in a fraction of the space. To collapse, open the bottom flaps, fold the walls inward, and stack flat. A standard pallet can hold 30-40 collapsed gaylords.
If you maintain a pool of reusable gaylords, label each one with a use-cycle number and rotate them first-in, first-out. This ensures even wear across your inventory and prevents any single gaylord from being used disproportionately. Retire gaylords after 6-8 cycles for single wall or 8-12 cycles for double wall.
When gaylords reach the end of their useful life for your application, they may still have value to others. Our buyback program accepts gaylords in Grade B-D condition. We will assess, re-grade, and resell them to businesses with less demanding requirements — extending their lifecycle even further.
Standard gaylords are available in single wall (600-900 lb capacity) and double wall (1,200-1,500 lb capacity) construction. Heavy-duty gaylords use triple wall (7-ply) construction with reinforced corners and can handle 2,000-2,500+ lbs. If your load weight consistently exceeds 1,500 lbs, or if contents have sharp edges that could puncture double wall, step up to heavy-duty. For most general warehouse and logistics applications under 1,500 lbs, standard gaylords are the best value.
Single wall standard gaylords should not be stacked when filled. Double wall standard gaylords with lids can be stacked 2 high when loaded to 70% of rated capacity or less. For safe stacking, ensure the load inside is level and not heaped above the top edge of the box. Always use a lid between stacked gaylords — the lid distributes the weight of the upper gaylord across the entire top surface rather than concentrating it on the flap edges.
A standard 53-foot dry van can carry approximately 40-44 assembled gaylords (48x40x36) loaded on pallets, assuming single-stack height. If gaylords are shipped collapsed (flat), the same truck can carry 300-400 units. For local Portland metro deliveries, our box trucks carry 12-16 assembled gaylords per trip. We recommend shipping collapsed when possible to minimize freight costs.
Pallets are sold separately unless you order a pallet-integrated model. We offer new wood pallets ($12 each), used wood pallets ($5 each), and ISPM-15 heat-treated pallets for export ($15 each). We can also deliver gaylords pre-assembled on pallets for an additional $2 per unit assembly fee.
There is no minimum order — you can purchase a single gaylord if that is all you need. However, pricing improves significantly with volume: 10+ units receive a 10% discount, 50+ units receive 20% off, and 100+ units receive custom pricing. For recurring needs, our volume program offers the best rates with automatic delivery scheduling.
Corrugated gaylords are not designed for prolonged outdoor exposure. Rain, direct sunlight, and ground moisture will degrade the box rapidly. For short-term outdoor use (loading dock staging, covered outdoor storage), wrap the gaylord in stretch film to provide a moisture barrier. For permanent outdoor applications, consider plastic pallet boxes instead — we can provide recommendations.
10 sizes in stock. No minimum order. Same-day delivery in Portland metro. Save 60-70% compared to new gaylord boxes.